Trains.com

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

Rail Soldering Practices

3844 views
19 replies
1 rating 2 rating 3 rating 4 rating 5 rating
  • Member since
    January 2008
  • From: Tampa, Florida
  • 1,481 posts
Rail Soldering Practices
Posted by cedarwoodron on Friday, July 20, 2018 7:29 AM

I recently saw a You Tube video on soldering rails where two wet cotton balls were placed on either side of the solder location to dissipate heat and keep the plastic ties from deforming. The video maker claims to use this method often. I also see where he uses regular alcohol to clean the rails prior to soldering but does not use any flux. Comments on this are requested.

Cedarwoodron

  • Member since
    February 2002
  • From: Reading, PA
  • 30,002 posts
Posted by rrinker on Friday, July 20, 2018 7:42 AM

Metal 3 point track gauges are probbaly better heat sinks than wet cotton balls, plus they alo make sure the rail can't move if the plastic softens.

 The real answer is to make sure the soldering iron is shiny and clean. And also the part of the rail you are trying to solder to. Tinning the feeder wire by putting solder on the end that you are going to then solder to the rail also helps. With things like rail, flux is not a bad idea, the point of flux is that it removes surface contamination and helps the solder flow to where you want it. If the soldering iron is nice and clean, the point of contact will heat up very quickly and melt the solder (don't melt the solder on the iron tip) and you cna remove the heat nefore it even has a chance to spread down the rail and melt ties. No heat sinks needed. When the tip becomes dull and dirty looking, it will still work, but the heat transfers much more slowly and you have to hold the iron in place longer and longer to heat the joint enough to melt the solder. This is when the heat starts flowing in the rail and can melt ties. 

 Can;t stress enough- clean and shiny! I'm not a fan of the wet sponge, that pulls tremendous heat out of the iron every time you wipe the tip on the wet sponge. I prefer the brass brillo pad sort of things - you can find them in many grocery stores as they are used to 'scour' copper pans, because the usual steel type are too hard and will ruin the copper - they will also ruin a soldering iron tip. The brass sort are soft and won;t damage copper pots or soldering irons, and they aren't nearly the heat sink that the wet sponges are. Wipe the tip before EVERY joint, unless you are doing several immediately in a row.

                                            --Randy

 


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

  • Member since
    June 2003
  • From: Culpeper, Va
  • 8,204 posts
Posted by IRONROOSTER on Friday, July 20, 2018 8:06 AM

Personally, I use a wire brush attachment in my Dremel for cleaning rail.  I have used pliers laid across the rails for heat sinks, but if the tip is clean and hot I generally can go fast enough that heat sinks aren't needed.

Paul

If you're having fun, you're doing it the right way.
  • Member since
    November 2016
  • 476 posts
Posted by j. c. on Friday, July 20, 2018 8:25 AM

wet cotton balls or wet paper towls are old school , as op have said a clean iron is  the key and unless the solder used is cored use flux. added note i no longer use a iron to solder rail , a 100 watt restance tool has become my standard  now.

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Friday, July 20, 2018 10:21 AM

I use 6” surgical clamps (Hemostat) for heat sinks for every thing that they will clamp on, they’re cheap on eBay.  They’re light weight and can get as close to the solder joint as needed because of their needle nose.

 
 
 
 
Mel
 
 
My Model Railroad   
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.
 
 
  • Member since
    June 2007
  • 8,892 posts
Posted by riogrande5761 on Friday, July 20, 2018 10:44 AM

I use old fashioned Radio Shack heat sinks I got with a soldering kit back when dinosaurs roamed the earth.  I'd guess alligator clips would also do the job.

Mel, nickle silver track is kind of soft I've noticed.  Do the hemistats but dents in the rail?

Rio Grande.  The Action Road  - Focus 1977-1983

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Friday, July 20, 2018 11:12 AM

riogrande5761

 

Mel, nickle silver track is kind of soft I've noticed.  Do the hemistats but dents in the rail?

 

I bought 6 Hemostats in a package for about $8 about five years ago.  I put a slight bend in one of the handles of two pairs to reduce the pressure for touchy things.  They have three locking positions so even with the bent handles you can increase the pressure.
 
Even before I decreased the pressure I didn’t see any damage to code 83 NS rails on the first notch.
 
They work great for holding small goodies, I stick the handles of the Hemostats in my Panavise as a third hand.  My Hemostats are one of my handiest and most used tools, used properly they are a fabulous heat sink too.
 
 
Mel
 
 
My Model Railroad   
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.
 
  • Member since
    June 2007
  • 8,892 posts
Posted by riogrande5761 on Friday, July 20, 2018 11:30 AM

I bought a hemistat to hold these before spraying with Super 77 (or hair spay if you prefer) to coat with foam - I think I got them at Walmart:

Rio Grande.  The Action Road  - Focus 1977-1983

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Friday, July 20, 2018 11:50 AM

The Hemostats work great for holding trees after flocking during the spraying and drying time.  The Hemostats lay flat and grip the bottom of the tree trunks.  Like I said they’re my most used tool.
 
Mel
 
 
My Model Railroad   
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.
 
  • Member since
    September 2007
  • From: Charlotte, NC
  • 6,099 posts
Posted by Phoebe Vet on Friday, July 20, 2018 1:57 PM

I, too, use Hemostats.

Dave

Lackawanna Route of the Phoebe Snow

  • Member since
    August 2003
  • From: Collinwood, Ohio, USA
  • 16,367 posts
Posted by gmpullman on Friday, July 20, 2018 4:09 PM

rrinker
I prefer the brass brillo pad sort of things - you can find them in many grocery stores as they are used to 'scour' copper pans, because the usual steel type are too hard and will ruin the copper - they will also ruin a soldering iron tip.

My soldering station came with one of these and I bought a spare for use on the layout:

Amazon https://tinyurl.com/yd2d7h7o and Ebay has them under $10 including shipping. I added a thick flat washer to the (inside) bottom of mine for more stability.

I also use one of these brass scratch brushes for localized cleaning that seems to work out well:

http://www.cooltools.us/Scratch-Brush-Pen-Style-Brass-p/brn-205.htm

Shop around. There are several suppliers (Micro-Mark, Amazon, Ebay)

Good luck, Ed 

  • Member since
    July 2006
  • From: 4610 Metre's North of the Fortyninth on the left coast of Canada
  • 9,352 posts
Posted by BATMAN on Friday, July 20, 2018 4:45 PM

Randy's post was very good as it was a bit of a refresher for me. I am by no means an expert on soldering but I'll mention what I have learned along the way.

1. Buy a soldering station. I should not have waited so long to buy mine it is awesome.

2. Tin feeder wires as it cuts down on the time required to attach the wire and thus you are less likely to melt other things.

3. I bought a bundle of used track at a train show for a dollar and used it to practice soldering feeders. Practice is good.

4. I was given a lesson by someone in the tech biz. When soldering things that have things that melt in close proximity, get the iron as hot as possible so you are in and out fast. I was surprised when he demonstrated that to me.

5. Hemostats are a good idea. My wife has many around the houseMischief so I will give them a try.

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

  • Member since
    April 2013
  • 917 posts
Posted by Southgate on Friday, July 20, 2018 8:40 PM

Soldering is still a weak point for me, although I have come a long way with it. I learned the hard way some of the lessons already mentioned. A very hot iron, for example works great and fast if it's clean and SHINY. It doesn't matter how hot it is, if it's dirty and dull, it will cause a lot of destruction before the joint is made. 

I bought an X-TRONIC variable heat soldering station with digital temp control. It came with a number of tips. That changed the rules for me and soldering, so much more control. It doesn't reach everywhere in the room though like a regular iron on an extension cord. 

J.C. : What resistance tool are you using? I'm interested in them but don't know how versitile or limited they are. Dan

  • Member since
    July 2002
  • From: Jersey City
  • 1,925 posts
Posted by steemtrayn on Saturday, July 21, 2018 2:50 AM

Heat sinks

Image result for spring clips for paper

  • Member since
    November 2016
  • 476 posts
Posted by j. c. on Saturday, July 21, 2018 7:48 AM

Southgate

 

J.C. : What resistance tool are you using? I'm interested in them but don't know how versitile or limited they are. Dan

 

 

have three of them two american beauty , a 100 watt and a 500 watt and a old hot tip set up for wire stripping( got it at a yard sale for 20$) . i would recomended starting out with a 100 watt american beauty with a clamp style hand peice(you can oft find them on ebay for around 100$ used) , the reason i wold start out with a AB is that they are a push in connecter vereses a hot tips ring style connecter , but if you can find a hot tip cheep it would be a ok starter .

 

as far as verisitly you can use it to strip wire (with stripper hand pirce), solder rail , add detale to brass loco's or can build brass(cars locos or bridges) . you can also get a hand piece that has a carbon rod insert that can be used like a regular iron.

 

the first thing i would get in addition to unit is a foot switch if it dosn't come with one. as for rail i no longer use heat sink as there is no need for them .

 

 

 

  • Member since
    April 2003
  • From: Clinton, MO, US
  • 4,261 posts
Posted by Medina1128 on Saturday, July 21, 2018 9:53 AM

 

When soldering feeders to my rail, I tin the wire, then flatten out the end of the wire. Once the track is weathered, the feeder looks like a spike. Micro-mark also has a special, retractable brush that I use to clean the sides of the rail.

Scratch brush

  • Member since
    January 2017
  • From: Southern Florida Gulf Coast
  • 18,255 posts
Posted by SeeYou190 on Saturday, July 21, 2018 11:44 PM

I use alligator clips.

.

Paste flux, tinned tip, and small diameter solder are the rest of my bag of tricks.

.

-Kevin

.

Living the dream.

  • Member since
    February 2002
  • From: Reading, PA
  • 30,002 posts
Posted by rrinker on Sunday, July 22, 2018 11:08 AM

BATMAN

Randy's post was very good as it was a bit of a refresher for me. I am by no means an expert on soldering but I'll mention what I have learned along the way.

1. Buy a soldering station. I should not have waited so long to buy mine it is awesome.

2. Tin feeder wires as it cuts down on the time required to attach the wire and thus you are less likely to melt other things.

3. I bought a bundle of used track at a train show for a dollar and used it to practice soldering feeders. Practice is good.

4. I was given a lesson by someone in the tech biz. When soldering things that have things that melt in close proximity, get the iron as hot as possible so you are in and out fast. I was surprised when he demonstrated that to me.

5. Hemostats are a good idea. My wife has many around the houseMischief so I will give them a try.

 

 Yes, turning up the heat seems counterintuative, but that's exactly what you want to do, and why the clean tip is important. The idea is to get heat at the joint before it has a chance to spread out through the rail and melt any nearby plastic. Gotta love thermodynamics and how heat conducts through various materials.

                                                --Randy

 


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

  • Member since
    February 2008
  • 2,360 posts
Posted by kasskaboose on Sunday, July 22, 2018 7:20 PM

Yes, I too use those brass pads from Amazon.  They work great in keeping the soldering tip clean.

  • Member since
    September 2012
  • 79 posts
Posted by B. Bryce on Tuesday, July 24, 2018 9:18 AM

I use a Weller 140 watt soldering gun with the tip filed down to give a small chisel shaped tip.  First, make sure the rail is clean with a wire brush dremmel, tin the feeder, bend the feeder so it holds itself against the rail, put flux on the feeder and rail, and hit the feeder with a little more solder and a lot of heat quick, melt the solder and get the heat off.  Takes about 3-4 seconds to solder the joint.  Never need to use a heat sink and never melt the ties.

Don't need to keep moving a soldering station around with me and never have to worry about where to set the gun down, as it cools as fast as it heats up.

 

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

Users Online

There are no community member online

Search the Community

ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT
Model Railroader Newsletter See all
Sign up for our FREE e-newsletter and get model railroad news in your inbox!