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Athearn Frame Shorting?

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Athearn Frame Shorting?
Posted by FRRYKid on Thursday, June 15, 2023 3:13 AM

This one is a bit oddball but it's the only thing I can come up with. Has anyone ever heard of an Athearn BB underframe shorting out? I have a BB F7A that I got from my uncle. It has plastic sideframes, flywheels and a gold side motor as to the era question. It doesn't want to run on track and has shorted out the pack a couple times.

In attempts to debug the short, I have tried a different gold side Athearn motor and replaced a truck (with the other one removed completely) with a truck from a working F7. The only components that weren't changed out for testing were the underframe, the flywheels, the rest of the driveline components, and the connector strip. (Yes I still use those.) The couplers are Kadee 140 series with 252 boxes (30 series equivilents for the 140 series couplers) so the couplers aren't the problem either.

I have run this problem through the Athearn FB page and everything that was suggested there has been checked and ruled out (except for installing a Kato motor instead of the Athearn one which I don't think is the issue). I am totally stumped as to what the problem could be other than the frame. Any other ideas would be most welcomed.

"The only stupid question is the unasked question."
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Posted by Soo Line fan on Thursday, June 15, 2023 8:23 AM

Forgive me if this was already tried as I am not on facebook.

Take off the long metal top contact and use some jumper wires in its place to connect to the trucks L shaped bracket.

Also, make sure the L shaped truck bracket is not touching the frame.

 

Jim

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Posted by SeeYou190 on Thursday, June 15, 2023 10:52 AM

Make sure it has not had two front or two rear truck installed by mistake. This will cause a dead short.

The vertical parts of the inverted "L" shaped electrical brackets on the trucks should both be on the same side. If they are on different sides you either have two front of two rear power trucks.

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I hope it is this simple.

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Posted by NVSRR on Thursday, June 15, 2023 12:36 PM

Could it be the light bulb itself that has the problem?   I could see if a short occurred there. It could remain hidden 

 

shane

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Posted by MisterBeasley on Thursday, June 15, 2023 3:58 PM

I have a number of BB engines, even a couple of "neutered" rubber band drive ones.  It's critical to examine the trucks, as has been suggested, to make sure they are installed correctly.  Also, remember that the chassis is actually part of the power circuit.

The tool you need is a multimeter.  That will let you quickly isolate the short.  Get a few alligator clip leads while you're at it.

Another easily overlooked problem could be the couplers.  My old Athearns had the coupler boxes cast as part of the chassis, so they were also part of the electrical circuit.  If someone replaced the original plastic couplers with metal ones like Kadees, that could leave the engine with hot couplers, and coupling two such engines together would result in a short.

It takes an iron man to play with a toy iron horse. 

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Posted by snjroy on Thursday, June 15, 2023 6:05 PM

You need to get your detective hat on. First thing I would do is lift one truck, leave the other one on the track, and see what happens. Do the same with the other truck. If the short stops in one of these cases, then the truck or wheels are at fault. I suspect that some non-original parts have been used, a misassembly, or a warped piece of equipment.

As someone else mentioned, check if the short happens on the curves, straight track, switches, etc. You might want to try this with the body removed. A short on a curve suggests that a truck is shorting on the frame, or something under the body. 

Simon

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Posted by FRRYKid on Friday, June 16, 2023 12:13 AM

Soo Line fan

Take off the long metal top contact and use some jumper wires in its place to connect to the trucks L shaped bracket.

Also, make sure the L shaped truck bracket is not touching the frame. 

Haven't tried removing the connector clip. I'm pretty sure the truck bracket isn't touching the frame as this occurs on a straight section.

SeeYou190

Make sure it has not had two front or two rear truck installed by mistake. This will cause a dead short.

The vertical parts of the inverted "L" shaped electrical brackets on the trucks should both be on the same side. If they are on different sides you either have two front of two rear power trucks.

 -Photograph by Kevin Parson

I hope it is this simple.

-Kevin 

The trucks are on the same side so it's not that. (I crossed the trucks on a pair of GP9s before however.)

NVSRR

Could it be the light bulb itself that has the problem?   I could see if a short occurred there. It could remain hidden 

shane

I removed the bracket to check it on another working F7 and found the light bulb itself was burned out. The unit still shorted without the bracket.

MisterBeasley

I have a number of BB engines, even a couple of "neutered" rubber band drive ones.  It's critical to examine the trucks, as has been suggested, to make sure they are installed correctly.  Also, remember that the chassis is actually part of the power circuit.

The tool you need is a multimeter.  That will let you quickly isolate the short.  Get a few alligator clip leads while you're at it.

Another easily overlooked problem could be the couplers.  My old Athearns had the coupler boxes cast as part of the chassis, so they were also part of the electrical circuit.  If someone replaced the original plastic couplers with metal ones like Kadees, that could leave the engine with hot couplers, and coupling two such engines together would result in a short.

As already mentioned, trucks are installed correctly. As this is an Athearn frame the mounts are cast to the frame. The couplers are 140 series ones installed in a 252 plastic box (30 series equivilent for the 140 series couplers) so they should be insulated.

snjroy

You need to get your detective hat on. First thing I would do is lift one truck, leave the other one on the track, and see what happens. Do the same with the other truck. If the short stops in one of these cases, then the truck or wheels are at fault. I suspect that some non-original parts have been used, a misassembly, or a warped piece of equipment.

As someone else mentioned, check if the short happens on the curves, straight track, switches, etc. You might want to try this with the body removed. A short on a curve suggests that a truck is shorting on the frame, or something under the body. 

Simon

The short occurs on a straight section. As for the trucks, I even took off both old trucks and put a truck from a unit that I know works and that truck even shorted out.

The motor has even been changed out with a spare that I tested that works. The only pieces that haven't been changed are the worm gears, the flywheels, related drive line components, the connector clip and of course the questioned underframe. I am completely stumped otherwise.

"The only stupid question is the unasked question."
Brain waves can power an electric train. RealFact #832 from Snapple.
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Posted by snjroy on Friday, June 16, 2023 7:14 AM

Without applying power, can you manually turn your flywheels/drivetrain? Something may be preventing the motor from turning.

Otherwise, as you say, you need to remove one component at a time to see what's the cause. 

Simon

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Posted by NVSRR on Friday, June 16, 2023 7:53 AM

Since every component has been swapped out and tested with known working ones, that leads me to the frame itself.    Either a spot where paint has worn off around the trucks or motor allowing a short, or a pesky small burr in tose areas going unnoticed.   The last thing I would to do other than closely examine the frame is to assemble all the parts on a working frame and see if the issue moves over with the parts.   If that proved no issue. And the frame and insolpaint checked out.  Time for a new frame.   Or becomes a shelf or back shop parts piece.  Outside of that, I am stumped to.  That athearn has such a simple electrical circuit.  

shane

A pessimist sees a dark tunnel

An optimist sees the light at the end of the tunnel

A realist sees a frieght train

An engineer sees three idiots standing on the tracks stairing blankly in space

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Posted by NVSRR on Friday, June 16, 2023 8:21 AM

Question about the nature of the short itself.  Is this an instant short as soon as you put it on the track or can you get some running distance before it shorts?

A pessimist sees a dark tunnel

An optimist sees the light at the end of the tunnel

A realist sees a frieght train

An engineer sees three idiots standing on the tracks stairing blankly in space

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Posted by jjdamnit on Friday, June 16, 2023 3:12 PM

Hello All,

FRRYKid
As this is an Athearn frame the mounts are cast to the frame.

Athearn motor mounts I have dealt with are not cast into the frame.

They are rubber or plastic pads that slide onto the bottom of the motor and are press fit or held in place by screws.

If the motor mounts are cast into the frame you might be dealing with a Bachmann unit.

The diagram shows the motor mount pad(s); part(s) #80426 and the screws that hold them in place; Motor Mount Screw #84027.

If the motor is not isolated with these motor mount pads then it will short out to the frame.

Also, the bottom brush clip on the motor has two (2) progs that provide an electrical path from the frame to the motor.

When isolating the frame these prongs need to be pressed back into the clip, filed off or the top clip can be cut where it clips onto the motor and swapped for the bottom clip with the progs.

Hope this helps.

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

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Posted by FRRYKid on Saturday, June 17, 2023 4:10 AM

NVSRR

Question about the nature of the short itself.  Is this an instant short as soon as you put it on the track or can you get some running distance before it shorts?

Instant short as the engine doesn't move. When I try to increase power the overload light comes on.

jjdamnit,

I was referring to the coupler mounts, not the engine mounts.

NVSRR

Since every component has been swapped out and tested with known working ones, that leads me to the frame itself. 

shane 

That's about where I'm at as well. I just have never seen an Athearn frame fail like that.

"The only stupid question is the unasked question."
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Posted by maxman on Saturday, June 17, 2023 7:24 AM

I don't see how the frame can be shorting.  It's a hunk of metal, so certainly if checked for continuity there won't be much resistance found.

To have a short requires at least two components and continuity between them, so there has to be something else involved.  The fact that the "something else" has not yet been identified should not lead to a conclusion that the frame is the issue.

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Posted by richhotrain on Sunday, June 18, 2023 5:04 AM

MisterBeasley

The tool you need is a multimeter.  That will let you quickly isolate the short.  Get a few alligator clip leads while you're at it.

After reading through this entire thread a couple of times, I come to the same conclusion as Mr. B. You need a multimeter to isolate the short and eliminate the guess work.

Rich

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Posted by SeeYou190 on Sunday, June 18, 2023 8:43 AM

You can box it up and send it to me. I'll add to this thread with what I find.

-Kevin

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Posted by rrebell on Sunday, June 18, 2023 8:53 AM

Only time I have seen something like this was on a second hand item where they changed out a screw and put in one way too long that it shorted out the item.

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Posted by PC101 on Monday, June 19, 2023 9:41 PM

Sit the engine on the track with the shell off, turn off the room lights so you are in the dark, wait a little while for your eyes to adjust, turn up the throttle and see if you can see the arc/spark at the point of the short while you are waiting for that mutimeter to arrive from Amazon. Don't ware out your overload protector. 

You may not see a spark as it is.  

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Posted by MisterBeasley on Monday, June 19, 2023 9:57 PM

Remove one truck only.  Sit the engine on the track using a wood support.  Does it short?

Have you ever removed the axles from the trucks?  If they were reinstalled incorrectly that could cause a short.

 

It takes an iron man to play with a toy iron horse. 

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Posted by cowjock on Monday, June 19, 2023 10:55 PM
Could you post pictures, side view, top view, and bottom view of the chassis? Maybe someone on here with and eagle eye could spot the trouble.
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Posted by FRRYKid on Tuesday, June 20, 2023 2:21 AM

The wheels are in gauge to start off.

I finally got my multimeter and started doing some continuity testing on the engine with one truck attached (no motor inserted) as well as the individual parts themselves.

What I have found is this:

  1. The motor separately itself shows no continuity from top clip to bottom clip. (which I expected.)
  2. The frame shows continuity from the metal strip the bottom motor clip sits on to the posts where the trucks sit. (I didn't expect that so I checked the frame on one of my "working" units and it did that same thing. Given the way the motor works, I always thought that was separate.)
  3. The tower on the truck shows no continuity to the frame. However, when the light bracket is connected, it does show continuity.
  4. The other side of the truck shows continuity when I check it on the light bracket. With the bracket off, it still shows continuity to the light bracket mount.
  5. The light bracket didn't do anything to the unit that works.

After all the testing I am still stumped.

"The only stupid question is the unasked question."
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Posted by Soo Line fan on Tuesday, June 20, 2023 7:14 AM

What happens when you use jumper wires in place of the long top motor strip? 

Jim

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Posted by SeeYou190 on Tuesday, June 20, 2023 7:48 AM

FRRYKid
The frame shows continuity from the metal strip the bottom motor clip sits on to the posts where the trucks sit. (I didn't expect that so I checked the frame on one of my "working" units and it did that same thing. Given the way the motor works, I always thought that was separate.)

This is correct. The frame forms one half of the electrical circuit. The frame, bottom motor contact, truck frames, and uninsulated side of the wheels are half of the circuit. 

The "insulated" wheels, contact strip, L clip, and top motor contact are the other half.

All components in each half of the circuit should have <1ohm resistance.

Does the model have metal or plastic truck side frames?

You can still send it to me.

-Kevin

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Posted by PC101 on Wednesday, June 21, 2023 6:33 AM

.  

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Posted by FRRYKid on Wednesday, June 21, 2023 1:21 PM

SeeYou190

 Does the model have metal or plastic truck side frames?

Plastic

"The only stupid question is the unasked question."
Brain waves can power an electric train. RealFact #832 from Snapple.
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Posted by PC101 on Wednesday, June 21, 2023 9:52 PM

I am trying to make a BB F7 loco short out. This is something I have never tried yet.

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Posted by PC101 on Wednesday, June 21, 2023 10:40 PM

Do you have the 'super weight' in place on the frame when the short occurs?

If so, could your metal top connector clip/strap be touching the 'super weight' (yellow arrow) in the front or rear of the loco.?

If the super weight is off the frame at the time of the short...well back to the current affair.

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Posted by FRRYKid on Wednesday, June 21, 2023 11:20 PM

The super weight is not on the frame. Not a bad suggestion though.

"The only stupid question is the unasked question."
Brain waves can power an electric train. RealFact #832 from Snapple.
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Posted by FRRYKid on Tuesday, June 27, 2023 3:34 AM

Things that make you go "Hmm!":

I put the engine back together yesterday evening (sans light bracket) and it ran just fine. Npw I'm completely baffled as to what started the whole drama. However, as it is working I can't say too much.

"The only stupid question is the unasked question."
Brain waves can power an electric train. RealFact #832 from Snapple.
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Posted by PC101 on Tuesday, June 27, 2023 3:42 AM

FRRYKid

Things that make you go "Hmm!":

I put the engine back together yesterday evening (sans light bracket) and it ran just fine. Npw I'm completely baffled as to what started the whole drama. However, as it is working I can't say too much.

 

Blame it on the weather.

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Posted by snjroy on Tuesday, June 27, 2023 7:44 AM

Glad it worked out. Sometimes, things get "fixed" during the reassembly process.

Simon

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