Trains.com

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

LED power source

5712 views
46 replies
1 rating 2 rating 3 rating 4 rating 5 rating
  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Monday, April 4, 2022 12:06 PM

My experience with white LEDs is they behave much like a incandescent bulb.  A white LED starts to illuminate at about 2.1 volts and gets brighter as the voltage increases.

I keep a current meter in series as I increase the voltage and stop before the current reaches 18ma or so.

If you use a voltmeter directly on the LED you can see the voltage change with resistor value.

The LEDs only draw micro amps with the voltage at about 2.4 volts.

Mel


 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
Turned 84 in July, aging is definitely not for wimps.

  • Member since
    July 2009
  • From: lavale, md
  • 4,678 posts
Posted by gregc on Monday, April 4, 2022 12:38 PM

CSX Robert
If you set the voltage to the LED's rated voltage drop you should be fine.  They are rated for maximum current, but they also have a current vs voltage curve.  For example, the top right graph on page 7 of this LED's data sheet.

it's rated at a max continuous current of 30 ma and max forward voltage drop of 3.6V.

it looks like there's about a ~0.1+V difference between 20 and 30 ma.   how finely and how carefully do you need to set the voltage to avoid blowing out a bunch of LEDs w/o resistors.

i agree with Mel about setting votlage while measuring current, but how well does that work with a bunch of LEDs

it's interesting that these particular LEDs have back-to-back 5.2V zener diodes to protect them.   i can understand reverse voltage protection, but not sure about forward voltage.

greg - Philadelphia & Reading / Reading

  • Member since
    December 2004
  • From: Pa.
  • 3,361 posts
Posted by DigitalGriffin on Monday, April 4, 2022 12:42 PM

CSX Robert

If you set the voltage to the LED's rated voltage drop you should be fine.  They are rated for maximum current, but they also have a current vs voltage curve.  For example, the top right graph on page 7 of this LED's data sheet.

 



Robert is correct.  You can hook a WHITE LED to a 120V source or a 3V source, it will light the same way.  On the 3V source, the ground leg will = 0 V.  On the 120V source, the ground leg will measure 116.5V.  (Provided you put in a proper resistor to limit current)

LEDs become auto current limiting if you stay below their operating voltage.  (Or Vforward voltage)

The table below will help you figure out what the operating voltage is. If you don't know for sure, always guestimate on the low voltage side. It all depends on the mfg process and which chemicals were used to create the LED in question.

Forward Voltages for common LED colors

Don - Specializing in layout DC->DCC conversions

Modeling C&O transition era and steel industries There's Nothing Like Big Steam!

  • Member since
    February 2007
  • From: Christiana, TN
  • 2,134 posts
Posted by CSX Robert on Monday, April 4, 2022 1:05 PM

gregc
it's rated at a max continuous current of 30 ma and max forward voltage drop of 3.6V. it looks like there's about a ~0.1+V difference between 20 and 30 ma.   how finely and how carefully do you need to set the voltage to avoid blowing out a bunch of LEDs w/o resistors.

Most LEDs are plenty bright enough for model railroad applications at 5-10 ma, so if I was using this method (I haven't, I've always used resistors) I wouldn' t be getting very cloase to the LED's limit.  It this particular case I probably wouldn't go above 3.25 volts and may not even go above 3 if bright enough.

I've never seen that circuit in an LED before, but it looks like kit's not really there to protect the LED, but to allow other LEDs wired in series to work if one is bad.

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Monday, April 4, 2022 1:40 PM

Gentlemen

I set up my breadboard with 20 Warm White LEDs in parallel without any resistors.

The LEDs are from three different batches, 2mm, 3mm & 5mm.

All of the LEDs started at 2.1 volts and the brightness increased just like an incandescent bulb to 3.5 volts which is brighter than I would use on my layout.

I checked several individually for current at 3.5 volts all were within .05ma at 13.5ma.

I’m sold on parallel LEDs on my model railroad.

The Meter was a Fluke 179.


Mel


 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
Turned 84 in July, aging is definitely not for wimps.

  • Member since
    December 2004
  • From: Pa.
  • 3,361 posts
Posted by DigitalGriffin on Monday, April 4, 2022 2:00 PM

RR_Mel

Gentlemen

I set up my breadboard with 20 Warm White LEDs in parallel without any resistors.

The LEDs are from three different batches, 2mm, 3mm & 5mm.

All of the LEDs started at 2.1 volts and the brightness increased just like an incandescent bulb to 3.5 volts which is brighter than I would use on my layout.

I checked several individually for current at 3.5 volts all were within .05ma at 13.5ma.

I’m sold on parallel LEDs on my model railroad.

The Meter was a Fluke 179.


Mel


 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
Turned 84 in July, aging is definitely not for wimps.

 



That's surprising.  13ma is on the low side for that high a voltage.  *scratches head*  Is that a PWM voltage source?   or AC transformer power source?

But hey if it works... :D  Just remember anything over 20ma will dramatically shorten it's life span.

Don - Specializing in layout DC->DCC conversions

Modeling C&O transition era and steel industries There's Nothing Like Big Steam!

  • Member since
    July 2009
  • From: lavale, md
  • 4,678 posts
Posted by gregc on Monday, April 4, 2022 3:00 PM

CSX Robert
Most LEDs are plenty bright enough for model railroad applications at 5-10 ma, so if I was using this method (I haven't, I've always used resistors) I wouldn' t be getting very cloase to the LED's limit

that seems a sensible approach

CSX Robert
I've never seen that circuit in an LED before, but it looks like kit's not really there to protect the LED, but to allow other LEDs wired in series to work if one is bad.

thanks.   i hadn't thought of that

greg - Philadelphia & Reading / Reading

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Monday, April 4, 2022 10:56 PM

After a lot of thought I have made a decision on voltage vs current LEDs.  While a fixed LED voltage will work for some applications it won’t work for all.

I’ll use my passenger car interiors as an example, almost every passenger car has different lighting situations.  My lounge cars use four different levels of brightness and will require resistors.  My supply voltage for my passenger cars is 4 volts and has worked very nicely for several years.  I set the brightness level as needed with resistors for each condition.  Every car has a ten turn 2k pot in series with the LEDs to set the entire car lighting brightness.

A string of street lights would work better as a voltage LED because all street lights would be equal brightness.

I will treat the LEDs as bulbs with some needing a resistor for dimming.

 
Mel


 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
Turned 84 in July, aging is definitely not for wimps.

  • Member since
    July 2009
  • From: lavale, md
  • 4,678 posts
Posted by gregc on Tuesday, April 5, 2022 6:07 AM

RR_Mel
After a lot of thought I have made a decision on voltage vs current LEDs.  While a fixed LED voltage will work for some applications it won’t work for all.

so while you use the buck-regulators to accurately regulate the power supply voltages, you don't rely on it to drive the LEDs without resistors?    you use different value resistors to control the intensity or deal with different LED type/manuacturers

greg - Philadelphia & Reading / Reading

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Tuesday, April 5, 2022 10:16 AM

I haven’t as of yet used a buck converter for direct LED drive but plan to do so in the future.  Most likely street lighting, at this time all my street lights are incandescent.

I use 4 volts for my passenger cars from the lead car which is a baggage car with a track to 4 volt power supply.  All of my passenger cars are daisy chained.

I use a TP4056 charger board in my baggage cars to charge a AA size Lithium battery.  The TP4056 has a USB input powered by a Mel track to 5 volt regulator.



As I operate dual mode DC or DCC I use a DCC function decoder to turn on and off the 4 volts to the passenger cars. The decoder trips a SPST micro relay and the relay has a magnetic latching switch paralleling the relay contacts for DC operation.


I installed a resetable micro fuse on the output to the cars.



All my passenger cars are daisy chained using micro connectors through the diaphragms.



Every car has a 2k ten turn pot for adjusting the overall brightness.

I run the brightness very low in my passenger cars for maximum realism.  The average car draws about 3ma at 4 volts, 8 to 12 LEDs per car.



My structure lighting is all incandescent, 12 volt GOW bulbs (about 350 bulbs) operating at 8½ volts from buck converters.  I have 9 houses using Arduino Random Lighting Controllers driving 20 GOWs in each house, the Arduino 5 volts is also on a buck converter.

My thing is tinkering around with electronics for my layout.  I know my lighting draws a lot of current but it also looks more realistic for the 1950s.  Each house with all 20 bulbs on draws 1 amp at 8½ volts.  About another 150 GOWs not on Arduinos, 7 amps.  My 98 vehicles draw 4.8 amps at 1.35 volts also on a buck converter.


 

Mel


 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
Turned 84 in July, aging is definitely not for wimps.

  • Member since
    December 2016
  • 168 posts
Posted by speedybee on Tuesday, April 5, 2022 5:11 PM

I am also chipping in a recommendation to not directly drive LEDs from a constant voltage source. As noted above, the current through an LED can change a lot with only small changes in voltage. And the voltage drop of a particular LED is variable based on current and temperature.

As the LED's temperature increases, its voltage drop decreases... Which means more current will flow through the LED, and so it gets hotter... Which means its forward voltage will drop further.... Etc.

Point is, using a constant voltage alone for an LED may give inconsistent results. LEDs are not incandescents. I also don't see the point in not using resistors, as they are super cheap and easy to attach, basically foolproof.

It's also good to remember that voltage and current are two sides of the same metaphorical coin. Sometimes it's best to design your circuit to obtain a targeted voltage (eg powering an IC) and sometimes it's better to design it to obtain a targeted current (eg LEDs)

  • Member since
    December 2001
  • 1,190 posts
Posted by mvlandsw on Thursday, April 14, 2022 2:00 AM

   Will the DC to DC Buck convertors maintain a constant output voltage when the input voltage varies?

  I am thinking of using them to provide constant brightness LED lighting in American Flyer passenger cars with a rectifier and maybe a capacitor to prevent flickering.

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Thursday, April 14, 2022 3:53 AM

Yes, the voltage and current regulation remain extremely good within the input voltage ratings.

Input voltage: 4.75V-24V
Output voltage: 0.92V-15V
Output Current: 2A (maximum)
Voltage Regulation: ± 2.5%
Load Regulation: ± 0.5%

https://www.ebay.com/itm/133210562518

There is a 1.4 volt drop through a bridge rectifier so it will take 6.1 volts on the rails before the buck converter will work.  That is why I use a battery.  I keep the battery topped off at higher track voltages.

I operate my LED supply voltage at 4 volts using a AA size Lithium battery charged from the rails.  For individual LEDs a coin cell works great LIR2032.



This works very good without a buck converter by charging the coin cell with track voltage through a resistor at about 40ma at full track voltage.

Mel



 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California

Growing old is a bummer, aging is definitely not for wimps.

  • Member since
    July 2009
  • From: lavale, md
  • 4,678 posts
Posted by gregc on Thursday, April 14, 2022 5:34 AM

mvlandsw
Will the DC to DC Buck convertors maintain a constant output voltage when the input voltage varies?

I am thinking of using them to provide constant brightness LED lighting in American Flyer passenger cars with a rectifier and maybe a capacitor to prevent flickering.

putting a buck-converter ($3) in each passenger car is overkill, besides being expensive and space consuming

even a less expensive adjustable voltage regulator (e.g. lm317, $0.44) won't start passing current until the input voltage is some amount > the desired output voltage.   there are probably low drop-out regulators that minimize this voltage.

another approach is using an lm317 as a current regulator that avoids the need for series resisitor.

 

greg - Philadelphia & Reading / Reading

  • Member since
    February 2007
  • From: Christiana, TN
  • 2,134 posts
Posted by CSX Robert on Thursday, April 14, 2022 7:51 AM

RR_Mel

Yes, the voltage and current regulation remain extremely good within the input voltage ratings.

Input voltage: 4.75V-24V
Output voltage: 0.92V-15V
Output Current: 2A (maximum)
Voltage Regulation: ± 2.5%
Load Regulation: ± 0.5%

https://www.ebay.com/itm/133210562518

There is a 1.4 volt drop through a bridge rectifier so it will take 6.1 volts on the rails before the buck converter will work.  That is why I use a battery.  I keep the battery topped off at higher track voltages.

I operate my LED supply voltage at 4 volts using a AA size Lithium battery charged from the rails.  For individual LEDs a coin cell works great LIR2032.



This works very good without a buck converter by charging the coin cell with track voltage through a resistor at about 40ma at full track voltage.

Mel



 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California

Growing old is a bummer, aging is definitely not for wimps.

 

So you're charging a li-ion coin cell from track voltage without a charge controller?  That doesn't sound like a good idea.

  • Member since
    January 2009
  • From: Bakersfield, CA 93308
  • 6,526 posts
Posted by RR_Mel on Thursday, April 14, 2022 11:13 AM

CSX Robert

 

 

So you're charging a li-ion coin cell from track voltage without a charge controller?  That doesn't sound like a good idea.

 

It probability isn’t.  I only have three cars done that way and so far so good.  I went berserk with some cabooses.

The difference is I run the cabooses daily and rarely run the coaches.

I had to change the charge resistor in the TP4056 to drop the charge current to 40ma, its been a long time but I think I used a 82KΩ chip resistor.

 


Mel


 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California

Growing old is a bummer, aging is definitely not for wimps.

  • Member since
    February 2007
  • From: Christiana, TN
  • 2,134 posts
Posted by CSX Robert on Thursday, April 14, 2022 1:51 PM

Ok, the breakman that plugs into the caboose steps is really neat.

Subscriber & Member Login

Login, or register today to interact in our online community, comment on articles, receive our newsletter, manage your account online and more!

Users Online

There are no community member online

Search the Community

ADVERTISEMENT
ADVERTISEMENT
ADVERTISEMENT
Model Railroader Newsletter See all
Sign up for our FREE e-newsletter and get model railroad news in your inbox!