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How is Track Gleaming accomplished?

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Posted by floridaflyer on Saturday, September 5, 2015 7:38 PM

Gleamed my track in 2007 and still going strong. Do run a masonite pad on a couple box cars to pick up oxidation. Little used sidings do require a wipe down every now and then.  

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Posted by luvadj on Saturday, September 5, 2015 7:20 PM

I read Running Bear's post back in 2012 and I thought, I had nothing to loose; I couldn't keep my locos running more than 5 feet at a time without stalling, so I gleaned my N & NW before it went into storage and I gleaned the patio layout after I laid all the track. The only thing I did differently was I used 800 wet / dry sandpaper before I burnished the rails with the stainless washer.

When the N & NW finally came out of storage after 2 years, I didn't have to do anything to it and everything ran just fine. I also figured out that the plastic wheels accumulated dirt and redeposited it as they rolled along, so I changed all my rolling stock wheels to metal.

After 3 years, I just give the rails a quick wipe down with a piece of old t-shirt on either layout and I'm good to go; no scrubbing with a Bright Boy or anything else.

Bob Berger, C.O.O. N-ovation & Northwestern R.R.        My patio layout....SEE IT HERE

There's no place like ~/ ;)

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Posted by semafore on Thursday, August 6, 2015 10:13 AM
YouTube Attlevi 4-8-4 is the search.
Semafores
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Posted by semafore on Thursday, August 6, 2015 7:12 AM
Just thought of why track clean cars only make $ for the makers: they would need to be 60lbs to press down to burnish the rails. Quite a task for HO locos to pull!
Semafores
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Posted by semafore on Thursday, August 6, 2015 7:07 AM
When I started this process I merely used what was economically on hand; knowing many a modeler so too try to use inexpensive items on hand.

Why stainless steel washer? It was there! Reasoning it was harder than nickel, I used it.
400 and 600 black wet/dry is inexpensive. I used it. Polishes are a bit costly, found I don't really need it. Less expensive. Wipe and buff with some old t-shirt , inexpensive.
Do it all myself, inexpensive. So much more free time, Priceless!

It's all about the dome contour imparted on the railhead. Ask an rolling stock!

Now also consider different locos, multiple lashups and mega- wheel power-pickup also affect results. I love single motive power, especially steam, and am very pleased with my results.

I am sorry.cannot post the best pics ever of before/after. But they are out there.
I believe a current MR subscriber has them....
Semafores
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Posted by semafore on Thursday, August 6, 2015 6:39 AM
To all interested in gleaming: the process is really about adding the last step and contouring the railhead properly. this is what makes the loco operate properly. the track we buy has a flat top much like a road surface. Beveled and flange wheels do not 'understand' this and behave badly.
The domed railhead makes uniform contact with the bevel despite imperfect lay. The sharp corner from top to side is rounded more. This reduces drag especially on curves.
I witnessed a Bachman GP20 haul 33 mixed freight around a 5x10 oval (yo).
And a BLI. 4-8-4 pull 52 mixed freight w caboose. No slip! This is on a video i will find it on YouTube. ( Attlevi - museum )
Btw. When one polishes track alone, this slightly domes and rounds the railhead each time;; the process noticeably does it at once.
Despite the micro scratches as seen on those pics, it is the dome and drag reduction that is consistent with the prototype, that is why real railroads want smooth domed track.
Done properly the process does warrant merit. And polish is optional for it is the dome that is key. Dust will exist as long as air does, so sorry about that....
Semafore
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Posted by the old train man on Monday, May 18, 2015 8:57 AM

And just think radio control trains would eliminate track cleaning. Almost.

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Posted by NP2626 on Wednesday, May 6, 2015 6:20 AM

As far as the surface of the stainless steel washer is concerned, if you where to take microscopic photos of the surface used to burnish the railhead on any stainless steel washer, you would find a surface as rough as any railhead shown in the photos.  I should think that the surface finish needed on the washer, to provide a high degree of finish on the railhead would need to be a polished surface. Otherwise any surface rubbed with the washer can only be as good as the surface of the washer!  Also, nothing in this process, up to the burnishing process, will protect the railhead's surface against tarnish, which I think is probably the biggest problem causing a lack of continuity between the wheels and railhead!

I have always been sceptical of the espoused benefits of "Gleaming Rail".  Although I started this thread, I have pretty much convinced myself the process lacks merit. 

 

NP 2626 "Northern Pacific, really terrific"

Northern Pacific Railway Historical Association:  http://www.nprha.org/

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Posted by NP2626 on Tuesday, May 5, 2015 7:02 PM

For clarity sake, parts made with the stamping process have two edges rollover and breakage.  The breakage edge will have some burr and would scratch the heck out of your soft rail head, so use the rollover edge.  I've never seen a stainless steel washer with a plastic part as you've suggested, Selector.  Can you explain?

 

NP 2626 "Northern Pacific, really terrific"

Northern Pacific Railway Historical Association:  http://www.nprha.org/

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Posted by selector on Tuesday, May 5, 2015 3:28 PM

The rounded side of the washer has sloped edges which act as cams running over sharp edges and plastic spacers of the kind found in DCC-friendly frogs.  Best to use that beveled edge side-down when forcibly scrubbing the various surfaces and edges with a metal washer of almost any material...I would think.  The other face of the washer has that stamped tooled edge that won't do much good if it is always catching on guard rail ends or something else.

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Posted by Carnegie Falls on Tuesday, May 5, 2015 12:48 PM

Metro Red Line said:

"Can you do a pic of rail cleaned with a Bright Boy?"

I don't have a bright boy so I can't do that comparison.

NP2626 said:

"Why has a Stainless Steel washer been chosen as a burnishing tool?"

Only reason is that is the tool mentioned earlier in this post (and others) about how to do the process.  I figured you would want soft metal to "fill in" the scratches, but I think most others say you want a hard metal to "knock down the ridges."

richhotrain said:

"So, what is the best advice regarding Gleaming? Gleam your flex track before you ever lay it down on the roadbed for the first time?"

I don't see a need for that; it's already smooth.  I guess you could polish it, but most are likely to foul the rails in some way while doing scenery or ballasting, etc.  After fouling the rails, the gleaming and polishing method seems to do a good job at restoring it to an almost new condition.

 

On another thread about this topic, TomikawaTT (Chuck) said "Use the CONVEX flat side of the washer.  Washers are punched out, so one side is bulged out and the other is dished.  the bulged side burnishes.  the dished side has sharp edges that can scratch the railhead, putting you back to square one."

This makes sense.  I could feel a difference between the two sides of the washer and I flipped it back and forth, not knowing which was better.  I may try to take some more photos after making sure to use the convex side of the washer and see if it has a greater effect.

Modeling the fictional western Pennsylvania town of Carnegie Falls in freelance HO.
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Posted by richhotrain on Tuesday, May 5, 2015 7:19 AM

So, what is the best advice regarding Gleaming?

Gleam your flex track before you ever lay it down on the roadbed for the first time?

Rich

Alton Junction

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Posted by NP2626 on Tuesday, May 5, 2015 7:06 AM
The photo sequence is certainly informative.  To me, the first photo (track, fresh out of the box) shows a railhead that is superior in finish to all of the others; excepting after polishing.  In fact, I wonder about even doing the burnishing step as I don't see much improvement. 

Why has a Stainless Steel washer been chosen as a burnishing tool?  Any imperfections in the surface of the washer will transfer scratches to the railhead.  Stainless steel is not automatically supplied in a polished surface finish.  Since almost any metal will be harder than Nickel Silver rail, wouldn’t it make sense to apply a finish to the burnishing tool first and maybe hardened tool steel would be a better choice?  

NP 2626 "Northern Pacific, really terrific"

Northern Pacific Railway Historical Association:  http://www.nprha.org/

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Posted by Metro Red Line on Tuesday, May 5, 2015 12:29 AM

Carnegie Falls

I didn't do any extra buffing after the metal polish step, but here are some photos that might help us visualize the process.  They are taken with a small handheld mangifier/microscope.

After plaster, paint, ballast, etc., 400, then 600 grit wet/dry sandpaper:

 

 

Can you do a pic of rail cleaned with a Bright Boy? I've extolled the virtues of gleaming in this model railroading group on Facebook and one person thinks the microscopic scratches are an "ubran legend."

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Posted by -E-C-Mills on Monday, May 4, 2015 11:29 PM

Thanks for the photos carnegie falls.  When I first read of the gleaming process, I really did not get the burnishing step.  I do a lot of metallurgical microgrinding and polishing of samples (and electrodes) for my research.  We follow specific recipies for making metals mirror smooth down to sub micrometer levels for microscopic observation.

We would never knock down scratches with another metal but your photos show some effect.  We typically progress microgrinding with finer and finer papers.  Then polish something like 10, then 1, then .1 micrometer alumina (or diamond) polish (each material is different sorry I dont have specifics).

5 micrometer alumina might be good enough for model rail.  Perhaps use a tight weave felt for the polish.  Each time you go finer, wipe the previous step particles clean from the rail.  Use a dedicated felt for each size of alumina if you go all out and progress finer.  Basically the size of the alumina polish particles will be the size of your scratches.

I buy my consumables from Buehler and Struers but those are science companies.  Google may produce a cheaper alternative.

Maybe one of these days we'll do a metallurgical rail polishing study.  Submit the paper to MR  LOL.

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Posted by Carnegie Falls on Monday, May 4, 2015 11:13 AM

I didn't do any extra buffing after the metal polish step, but here are some photos that might help us visualize the process.  They are taken with a small handheld mangifier/microscope.

Brand new Atlas flex track out of the box:

 

After plaster, paint, ballast, etc., 400, then 600 grit wet/dry sandpaper:

After burnishing with stainless steel washer:

After applying metal polish:

Modeling the fictional western Pennsylvania town of Carnegie Falls in freelance HO.
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Posted by saronaterry on Monday, March 2, 2015 2:12 PM

Carnegie Falls

 

 
NP2626
5] Last, buff the rails to your eye's content!

 

 

Is everyone/anyone doing the buffing step in addition to metal polish?  Is it that important?  I don't care how shiny it is, but I do care about reducing recurring cleaning/maintenance.  If anyone does this, can you provide more info on what you use and how you do it?

Thanks

 

I used a piece of cork roadbed. It slides easier when you are done . You can feel it.

Since doing the entire layout in the GLEAM method, I only use a brite boy/washer/cork procedure when cleaning up scenery slop-over. Seems just as good. I ,too believe the washer is the key.Whenever I use a brite boy I follow it with the washer/cork.

Hope that helps. It's easier than you think.

Terry in NW Wisconsin

Terry in NW Wisconsin

Queenbogey715 is my Youtube channel

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Posted by cmrproducts on Monday, March 2, 2015 12:42 PM

rrinker

 Given that I did the burnishng step but never touched any metal polish - my take is it is the burnishing that is the most important, as this will close most of the micro cracks that gather dust and server as the seed for dirt and gunk to spread out over the rest of the railhead in the area.

           --Randy

I have to agree with Randy - The rubbing of the rails with the Stainless Steel washer or what ever is the key to the Gleaming Process as it rolls the sharp edges left from the sanding process.

There was a magnified PIC of the scratches (which might be in an old thread) showing this and the look after the washer was rubbed over the rails.

When I tried this I appeariently was not putting enough pressure on the washer as I was never able to get the super shine that some of the PICs showed.

Although I had tried the Gleaming process back then (when it was first mentioned) as an experiement as the Metal Polish was working great for me and still is.

BOB H - Clarion, PA

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Posted by rrinker on Monday, March 2, 2015 11:37 AM

 Given that I did the burnishng step but never touched any metal polish - my take is it is the burnishing that is the most important, as this will close most of the micro cracks that gather dust and server as the seed for dirt and gunk to spread out over the rest of the railhead in the area.

           --Randy


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by Carnegie Falls on Monday, March 2, 2015 9:37 AM

NP2626
5] Last, buff the rails to your eye's content!

Is everyone/anyone doing the buffing step in addition to metal polish?  Is it that important?  I don't care how shiny it is, but I do care about reducing recurring cleaning/maintenance.  If anyone does this, can you provide more info on what you use and how you do it?

Thanks

Modeling the fictional western Pennsylvania town of Carnegie Falls in freelance HO.
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Posted by NP2626 on Thursday, February 26, 2015 6:27 AM

Steven Otte

Want to know why we don't print articles about "track gleaming"?

Nobody submits them.

It's that simple. Dunce

 

The Gauntlet has been thrown down, any takers?  This truly is a subject that needs to be written about in the Model Railroading Press!  If I were a proponent of the process I would want my findings to be known, here is the opportunity! 

 

NP 2626 "Northern Pacific, really terrific"

Northern Pacific Railway Historical Association:  http://www.nprha.org/

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Posted by rrinker on Wednesday, February 25, 2015 1:31 PM

 Painting steam locomotives with stove polish DID scare off Floquil though! Big Smile

I'm sure you heard that one long ago as an employee.

              --Randy


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by Steven Otte on Wednesday, February 25, 2015 10:27 AM

carl425

 It is amazing how often the "suck up to the advertisers" conspiracy theory comes up.  My basic understanding of the publishing business tells me the most important thing to the advertisers is circulation - which is improved by publishing more articles people want to read.

I personally find it hilarious when people accuse us of kiboshing stories on rail gleaming because we're in the pocket of the "Big Track-Cleaning Car" industry. How many column-inches of ads for track cleaning cars do we run, again? Smile, Wink & Grin On the other hand, all those stories we run about making trees from backyard weeds or rocks from tree bark don't seem to have scared off JTT Tree, Woodland Scenics, or Scenic Express. Huh? Hmmm...

--
Steven Otte, Model Railroader senior associate editor
sotte@kalmbach.com

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Posted by cmrproducts on Wednesday, February 25, 2015 10:24 AM

Speaking of Keep-Alive Decoders (and taking this way off topic) I have installed a couple of them in my DCC engines for entirely different reasons than dirty track -

BUT - It is interesting in my testing with the Keep-Alives - is picking up a running engine off the tracks and watch the wheels keep on turning for a full 20 seconds!

And then to top it all off the LED lights were on for another 10 to 15 seconds more!

Nothing real special about this - it is just interesting in how long the standard engines will run (non Sound) with these Keep-Alives!

BOB H - Clarion, PA

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Posted by carl425 on Wednesday, February 25, 2015 9:46 AM

farrellaa
I think this topic will continue to come up on this forum as modellers keep wondering what to do about dirty track?

I think that as the use of Keep-Alive decoders becomes more pervasive fewer of us will worry so much about perfectly clean track.

Steven Otte
Want to know why we don't print articles about "track gleaming"? Nobody submits them.

You mean that when we hear hoofbeats we shouldn't assume zebras?

It is amazing how often the "suck up to the advertisers" conspiracy theory comes up.  My basic understanding of the publishing business tells me the most important thing to the advertisers is circulation - which is improved by publishing more articles people want to read.  The fact that no advertiser sells a "gleaming kit" is hardly worthy of consideration when deciding if such an article would be published.  And BTW, what else can we learn from the fact that nobody sells a "gleaming kit"?

I have the right to remain silent.  By posting here I have given up that right and accept that anything I say can and will be used as evidence to critique me.

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Posted by Steven Otte on Wednesday, February 25, 2015 8:52 AM

Want to know why we don't print articles about "track gleaming"?

Nobody submits them.

It's that simple. Dunce

--
Steven Otte, Model Railroader senior associate editor
sotte@kalmbach.com

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Posted by farrellaa on Wednesday, February 25, 2015 8:32 AM

cmrproducts
This may be what the rest of those that are so skeptical about the Metal Polish. THEY must feel that it is too simple to work. I felt that way too as I was told forever that the only way to clean track was rub the rails with something (track block - rags - cleaning cars, etc).

I think the answer to the question of 'why doesn't everyone do this if it works so well?' is like the old saying"you can fool some of the people all of the time, all of the people some of the time but you can't fool all of the people all of the time!"  This is not to imply that we are trying to 'fool' everyone into trying this method, but to 'encourage' them to give it a try. Those who do use the polish or gleam/polish method are so happy with the results they try to let others know about it. Track cleaning is like preparing a surface for paint; the more you do in the beginning the better the final results. But, even knowing this, many of us just don't take the time to do it right.

I think this topic will continue to come up on this forum as modellers keep wondering what to do about dirty track? Just my thoughts.

   -Bob

Life is what happens while you are making other plans!

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Posted by NP2626 on Wednesday, February 25, 2015 7:24 AM

As much as I think it would be an interesting experiment to gleam a section of track one place and polish the rail heads in another, when I consider how little work it takes me to get my layout up and running in the fall after it has sat idle for 5-6 months.  I have a hard time feeling the effort to be worthwhile.  It would be interesting to hear results from others who have done this experment. 

NP 2626 "Northern Pacific, really terrific"

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Posted by hornblower on Tuesday, February 24, 2015 1:53 PM

I guess the success of the gleaming process also depends on the metal polish used and the location of the layout.  I did the whole gleaming process on my 10' by 19' double decked layout and used Mothers metal polish.  The immediate results were just as promised by others.  However, my layout is located in my garage in Southern California where it tends to see a lot of dust (even with finished walls/ceiling and a weather stripped sectional garage door).  The dust seems to cling to the polished rail heads and requires periodic burnishing with a dry cloth to return it to its post gleaming condition.  Since polishing the rails, I have found that wiping them clean with alcohol no longer works as a non-conductive residue forms as the alcohol dries.  I suspect this is some type of noncompatibility problem between the Mothers polish and the alcohol.  Random stubborn spots have also appeared but burnishing with a dry cloth usually cleans these up.  I do have one particular yard ladder that seems to gum up no matter how many times I gleam and/or re-polish this section.  It is exposed to the same environmental conditions as the remainder of the layout but will not stay clean. Fortunately, my two helix structures remain clean the longest.  Probably due to the additional wheel slip of the locomotives pulling cars up the grade.

Hornblower

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