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Alcoholic ballast

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Alcoholic ballast
Posted by olequa on Monday, March 13, 2006 2:29 PM
I had stated in another thread that I was experimenting with a technique for gluing ballast that requires no prewetting. It uses a mixture of alcohol and matte medium, applied directly to dry ballast with an eye dropper. I said that the ratio of alcohol to mm was about 8:1. I have to amend that based on further tests. I found that I got an optimum mix using 3 tablespoons of alcohol (I used denatured) to 1/2 teaspoon of mm, which I believe works out to 18:1. This results in a very watery mix that quickly soaks in. I had tried a thicker mix but that sat on the surface and when dry it produced a result that looked like a load of potash had wrecked on the layout.

Since no prewetting is required the ballast goes down very quickly. Just spread it and glue it. You don't have to be too careful with the dropper either.

I find that the thin mix results in a ballast bed that is well glued but remains flexible, it is rubbery because of the matte medium. This may reduce the amount of wheel noise transmitted down to the benchwork. Conventionally glued ballast ends up rock hard. The best part is that the ballast looks like nothing has been applied to it. This is in sharp contrast to the exposed aggregate concrete look that I get from conventional gluing techniques.

Drawbacks are that mm is expensive, but since only about a 1/2 teaspoon is used per foot or so, a little goes a long way. Also I'm told that mm, once cured, will not dissolve with water, so trackwork cannot easily be salvaged. Others point out that it will dissolve with alcohol. This technique does use a lot of alcohol. It may be possible to use white or yellow carpenter's glue instead of mm. But mm dries perfectly flat and that is an advantage.

george
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Posted by Anonymous on Monday, March 13, 2006 2:48 PM
QUOTE: Originally posted by olequa

I had stated in another thread that I was experimenting with a technique for gluing ballast that requires no prewetting. It uses a mixture of alcohol and matte medium, applied directly to dry ballast with an eye dropper. I said that the ratio of alcohol to mm was about 8:1. I have to amend that based on further tests. I found that I got an optimum mix using 3 tablespoons of alcohol (I used denatured) to 1/2 teaspoon of mm, which I believe works out to 18:1. This results in a very watery mix that quickly soaks in. I had tried a thicker mix but that sat on the surface and when dry it produced a result that looked like a load of potash had wrecked on the layout.

Since no prewetting is required the ballast goes down very quickly. Just spread it and glue it. You don't have to be too careful with the dropper either.
I find that the thin mix results in a ballast bed that is well glued but remains flexible, it is rubbery because of the matte medium. This may reduce the amount of wheel noise transmitted down to the benchwork. Conventionally glued ballast ends up rock hard. The best part is that the ballast looks like nothing has been applied to it. This is in sharp contrast to the exposed aggregate concrete look that I get from conventional gluing techniques.

Drawbacks are that mm is expensive, but since only about a 1/2 teaspoon is used per foot or so, a little goes a long way. Also I'm told that mm, once cured, will not dissolve with water, so trackwork cannot easily be salvaged. Others point out that it will dissolve with alcohol. This technique does use a lot of alcohol. It may be possible to use white or yellow carpenter's glue instead of mm. But mm dries perfectly flat and that is an advantage.

george
Been doing it that way for years. White glue works good at about 10:1 but dries hard as a brick. Alcohol is pretty cheap at Walmart.. Fred
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Posted by fiatfan on Monday, March 13, 2006 3:56 PM
Thanks for the heads up. I've been using white glue/water for years. It will be worth a try. As Fred indicated, the alcohol is cheap.

Tom

Life is simple - eat, drink, play with trains!

Go Big Red!

PA&ERR "If you think you are doing something stupid, you're probably right!"

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Posted by Anonymous on Monday, March 13, 2006 8:14 PM
Where do you get matte medium? Sounds like a great method. My old roadbed was also hard as a rock using the glue/water method and even looked hard. Never thought about how it was sending vibrations to benchwork (my old layout was noisy). Very interesting. What is the whole procedure?
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Posted by claycts on Monday, March 13, 2006 10:30 PM
QUOTE: Originally posted by Surfstud31

Where do you get matte medium? Sounds like a great method. My old roadbed was also hard as a rock using the glue/water method and even looked hard. Never thought about how it was sending vibrations to benchwork (my old layout was noisy). Very interesting. What is the whole procedure?

Hobby Lobby, look for the 40% off coupns on line at their site. A Gallon tub is $27.95 less 40% equals 400 ft of track!!! IPA is $.99 on sale at Target.
Take care
Geroge P.
Take Care George Pavlisko Driving Race cars and working on HO trains More fun than I can stand!!!
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Posted by colvinbackshop on Monday, March 13, 2006 11:31 PM
I may be way off track with this, BUT.....
My understanding is that some of the cheaper denatured alcohols are, at times, denatured with some "major" solvents like Acetone Toluene or Toluol products, which can be very aggressive to plastics...and harmful to us too!
If this is the case, it would be prudent for us to either use the 70% Isopropyl from Target, K-Mart.....or find denatured alcohol at the "Farm & Fleet" by the gallon (cheaper by the gallon) that is Ethanol, denatured with Methanol. As far as I know, a "dead give away" for identifying this product is that it is marketed or labeled as a Marine Stove Grade Fuel.
But hey...Read the label. Better safe than sorry!
Puffin' & Chuggin', JB Chief Engineer, Colvin Creek Railway
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Posted by olequa on Monday, March 13, 2006 11:50 PM
QUOTE: Originally posted by colvinbackshop

I may be way off track with this, BUT.....
My understanding is that some of the cheaper denatured alcohols are, at times, denatured with some "major" solvents like Acetone Toluene or Toluol products, which can be very aggressive to plastics...and harmful to us too!
If this is the case, it would be prudent for us to either use the 70% Isopropyl from Target, K-Mart.....or find denatured alcohol at the "Farm & Fleet" by the gallon (cheaper by the gallon) that is Ethanol, denatured with Methanol. As far as I know, a "dead give away" for identifying this product is that it is marketed or labeled as a Marine Stove Grade Fuel.
But hey...Read the label. Better safe than sorry!


That is a very good point although I didn't see any attack on my plastic ties with the denatured that I got. I see on the label that it contains methanol. I was not advocating using denatured, I just wanted others to know what I was using in case it affects the concentration of mm to alc. Probably would be better to use isopropyl from the drug store.

george
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Posted by olequa on Monday, March 13, 2006 11:54 PM
...also, matte medium is available in small and relatively expensive quantities from a craft store like Michaels. Just make sure you get matte and not gloss medium.
g
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Posted by karle on Tuesday, March 14, 2006 11:59 AM
I pre-wet with 75% isopropyl, cheap and readily available, then apply dilute matte medium (1 part matte to 3 parts water). Ballast comes out great, no damage to ties, no "floating off" of ballast, no soap bubbles as occurs with "wet" water. Same mix works for scenery. The isopropyl goes along way, just apply enough that the ballast is uniformily wet.
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Posted by Icefoot on Tuesday, March 14, 2006 1:20 PM
Matte Medium is also available in the craft/sewing department at Walmart. Haven't checked the price, but it should be a little less expensive that the craft stores. Sounds like a great one-step technique for securing ballast. And one I'm going to try shortly when I start ballasting my layout...


[edit, 3/19/2006]

I must correct the statement above about Walmart having matte medium. Just got back from a trip to the local Walmart and couldn't find any. Looks like they either quit carrying it or I confused [xx(] them with one of the craft stores in the area...
Mark Wilson www.modelrr.info
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Posted by Anonymous on Tuesday, March 14, 2006 3:59 PM
You can find 90% isopropyl alcohol at most drug stores. Cost about the same as the 70%
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Posted by Anonymous on Tuesday, March 14, 2006 5:39 PM
Walmart sell the 70 and 90% rubbing alcohol. Either work fine, and the 70% is sold in quarts for about a dollar. I was not aware Walmart other types? Fred
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Posted by Ibflattop on Saturday, March 18, 2006 8:54 AM
Oh ya got to love the Alcohol for all applications!!!!!!! Kevin
Home of the NS Lake Division.....(but NKP and Wabash rule!!!!!!!! ) :-) NMRA # 103172 Ham callsign KC9QZW
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Posted by claycts on Sunday, March 19, 2006 10:27 PM
Another take in this is Johnny Walker black on the rocks will help when you spill the ballast all over the floor by knocking it off the table. It does not clean it up but you don't care at that point.
Take Care George Pavlisko Driving Race cars and working on HO trains More fun than I can stand!!!
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Posted by markpierce on Monday, March 20, 2006 12:21 AM
How's about using some cheap vodka? This is perhaps not the least expensive route, with the feds and states taxing alcoholic beverages. But maybe you've got some sitting in the cupboard for some years.
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Posted by claycts on Monday, March 20, 2006 8:38 AM
QUOTE: Originally posted by markpierce

How's about using some cheap vodka? This is perhaps not the least expensive route, with the feds and states taxing alcoholic beverages. But maybe you've got some sitting in the cupboard for some years.

Mix, (2) kids over 21 with 10 friends and add parents out of town= No Vodka Cheap or otherwise![:D]
Take Care George Pavlisko Driving Race cars and working on HO trains More fun than I can stand!!!
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Posted by cmrproducts on Monday, March 20, 2006 12:08 PM
The premixed windshield washer fluid (winter mix) by the gallon at Wal-Mart is about the cheapest there is and a little goes a long way when using it as a wetting agent for the white glue method. I have been using this for years for scenery and ballast.

I put the windshield washer fluid in a spray bottle and just pre-wet the ballast and the put on the white glue mix using the translucent picnic (mustard/catsup) bottles. Just dribble the glue onto the ballast.

BOB H – Clarion, PA

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Posted by olequa on Tuesday, March 21, 2006 3:16 PM
QUOTE: Originally posted by Surfstud31

Where do you get matte medium? Sounds like a great method. My old roadbed was also hard as a rock using the glue/water method and even looked hard. Never thought about how it was sending vibrations to benchwork (my old layout was noisy). Very interesting. What is the whole procedure?


The whole procedure is as stated in the leadoff topic above. Namely mix matte medium and alcohol at about 15:1 alc to mm (it's a really watery looking mixture, kinda like spit). Apply directly to dry ballast with eye dropper. That's it. No prewetting required.

george
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Posted by claycts on Tuesday, March 21, 2006 4:33 PM
QUOTE: Originally posted by olequa

QUOTE: Originally posted by Surfstud31

Where do you get matte medium? Sounds like a great method. My old roadbed was also hard as a rock using the glue/water method and even looked hard. Never thought about how it was sending vibrations to benchwork (my old layout was noisy). Very interesting. What is the whole procedure?


The whole procedure is as stated in the leadoff topic above. Namely mix matte medium and alcohol at about 15:1 alc to mm (it's a really watery looking mixture, kinda like spit). Apply directly to dry ballast with eye dropper. That's it. No prewetting required.

george

I bought some LARGE plastic pipets that you use for paints. Makes life easy.
Take Care George Pavlisko Driving Race cars and working on HO trains More fun than I can stand!!!
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Posted by Anonymous on Tuesday, March 21, 2006 5:00 PM
Empty elmers glue bottle filled with it works like a bottomless eyedropper. Fred
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Posted by olequa on Wednesday, March 22, 2006 1:28 AM
These last two ideas are good. I like to use the eyedropper because it has a fine tip and a soft bulb which helps to be precise with the drops. Takes a half second to refill it by dunking into an open container of glue mixture. I'm getting the technique down pretty good. [:)]

g
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Posted by warhammerdriver on Sunday, March 26, 2006 9:37 PM
QUOTE: Originally posted by cmrproducts

The premixed windshield washer fluid (winter mix) by the gallon at Wal-Mart is about the cheapest there is and a little goes a long way when using it as a wetting agent for the white glue method. I have been using this for years for scenery and ballast.


Doesn't the blue tint of the fluid alter the color of your ballast/scenery components? I've noticed that the stuff we use at work will leave a blue stain on the concrete floor once it's dried/
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Posted by BillW on Monday, March 9, 2009 8:27 PM

You can purchase matte medium at Michaels, Hobby Lobby, or any art supply store.  It is a good bit more expensive than white glue, but when mixed with alcohol, it goes a long way.

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Posted by Midnight Railroader on Monday, March 9, 2009 11:06 PM

markpierce
How's about using some cheap vodka? This is perhaps not the least expensive route, with the feds and states taxing alcoholic beverages. But maybe you've got some sitting in the cupboard for some years.

 

As I model North Carolina, I find moonshine to be a suitable alternative.

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Posted by Kenfolk on Tuesday, March 10, 2009 5:48 PM

I can see it now, my little n-scale engineers intoxicated from the ballasting fumes, letting the locomotive swerve along as it tries to keep it between the rails...shouting out, I think I can I think I can

Laugh 

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