You should have seen my basement the day the contractor sanded all the walls after the mudding and taping. Couldn;t see 5 feet in front of you, with all the lights on. Even the lights were hazy looking, no longer round bulbs but rahter obscure bight spots (temp bulbs wired in untilt he drop ceiling was instealled and the LED panels hooked up).
Got to sand the masonite, the paint takes better if the surface isn't perfectly smooth, plus it seemed like the best way to get rid of the fuzzies around the screw heads. You won;t really see where the screws are once the benchwork is in place, but it was easirer to paint if the whole surface is smooth. That sanding did make a lot of brown dust, though the main problem was frequent changing of the sandpaper on my small sander. Most of the dust stuck to the surface - wiping with a damp cloth cleaned that off (I used shop towels, because it was messy, just dampen, wipe until saturated with dust, throw out, get another - regualr paper towels tear too easily). The sanding after the spackle, I generally only smoothed out the areas that got spackled to blend them into the masonite surface. That makes a good bit of white dust, but nothing near like doing a whole wall of drywall seams.
Hard to beat masonite on price. I think it was even less than $9 a sheet at Lowes by me, and since my spacing between decks is 16:, one sheet gives me 24 linear feet. I just have them cut it on their panel saw, even though I have the Kreg jig for my circular saw. It's just easier - I usually buy 4 sheets at a time and they zip through it quicker than I ever could, and cut down it's easier for me to carry into the basement.
I had grand thoughts of using something like aluminum roll for a continuous and seamless backdrop and all that but since I am building in stages, it would have been hard to place it all in one go. And I found some floor underlayment that was even cheaper than masonite and gave it a try. On an inside curve, it bent in nearly as sharp as the masonite, but it eventually started to crack. ANd in testing an outside curve, it couldn't bend nearly as much as masonite. I have a few 16" x 8 foot strips of it, I'll find some use for it.
--Randy
Modeling the Reading Railroad in the 1950's
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