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Drilling and Tapping Styrene
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[quote user="John Busby"][quote user="scoobster28"] <P>Not sure if this post belongs here or under the "scratchbuilding" forum, but I am bodymounting Kadee #1 scale couplers on a USA Trains 44 Tonner and will need to build up a styrene pad and then drill and tap it. I have ordered 4-40 stainless steel screws, a 4-40 drill, and a 4-40 tap. Is there anything I should know about the procedure, or any tips?</P> <P>Thanks.</P> <P>[/quote]</P> <P>Hi scoobster</P> <P>Probably should really be in scratch building, but right now you need advice rather than told to put it somewhere else.</P> <P>Mission Control we have a problem[:(]</P> <P>If I read your post correctly you have a tap and a tapping drill that are both the same size it isn't going to work[:I], as you will have no styrene to cut the thread into[oops]!! the tap will just fall through the hole.</P> <P>You need to consult a chart to find out what the correct tapping drill size is, it will be smaller than the tap.</P> <P>Also you will have to carefully drill the hole using a hand drill. </P> <P>Power drills have the nasty habit of melting plastics. </P> <P>These drills are obviously quite small so have plenty on hand, as you will break the drill precisely 5 minutes after the shop has closed and you will not be able to get another one till Monday if you don't have a few on hand.</P> <P>regards John</P> <P>[/quote]</P> <P>John,</P> <P>Man your right about that because I broke off plastic several times not thinking and I was not a happy camper. I need the light bar for a job the next day (Sunday) so I had to use some JB on it.</P> <P>William</P>
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