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Buzzing in Lionel 1121 and 1122 switches (027 gauge)

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Posted by steve24944 on Tuesday, April 10, 2012 4:46 PM

Bob  - Hope you get to feeling better ......  Your expert advice makes this forum a better place.

Steve

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Posted by lionelsoni on Tuesday, April 10, 2012 2:12 PM

I'm sorry for not responding earlier.  I had a bad fall, messed up my back, and am not thinking too clearly because of the pain pills.

There are lots of old postings about that modification, which can be done in several ways.  You may be able to search for them yourself; or other members may be able to point you to their favorites.  But I'm not up to getting the information myself just now. 

Bob Nelson

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Posted by Spudly on Saturday, April 7, 2012 8:15 PM

Bob, This has been a very informative thread. Would you happen to have a diagram of how to wire fixed voltage to a 1122 switch and use capacitors to file the switch.

Thanks,

Spud

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Posted by Spudly on Saturday, April 7, 2012 6:11 PM

Bob,

Would you have a diagaram and description of the items needed to do the 1122 modifications?

Thanks,

Spud

 

 

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Posted by RogerNY on Tuesday, March 13, 2012 9:55 PM

Bob,

You're right! I guess I didn't have it powered up when I first connected it and because it's under the layout, I didn't see it. But.....just looked under the table and hit the lever. Bingo.  I like your ideas for putting those lamps to good use on the layout. 

Roger

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Posted by lionelsoni on Tuesday, March 13, 2012 8:06 PM

It lights when you throw the turnout and then dims out in a second or two while it is charging the capacitor.  I like to use lights around the layout, like those in lighted bumpers and billboards.  As the trains cross the control rails on the turnouts, these will light up, seemingly at random.  For a bumper, I just install a very short piece of track at the end of a siding, but completely isolated from the siding rails, then make my connections to the rails of that short piece.

Bob Nelson

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Posted by RogerNY on Tuesday, March 13, 2012 5:09 PM

Bob,

Ok, I had the feeling it was faster. Snap was the same, but it seemed like is was "ready to go" sooner and you verified it. I just wired up all the lamps in my controllers for separate voltage while I'm waiting for my capacitor components.

Should the lamp be illuminated at all? The one that I did is under the table. After I hooked it up, I didn't think the system was on because the lamp was not lit. Normal?

 

Roger

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Posted by lionelsoni on Tuesday, March 13, 2012 4:46 PM

The lamp charges the capacitor faster than the (100-ohm) resistor.  The current through the coil while the controller contact is closed or while the train is on the control rail is about the same.  But, as the capacitor charges, the current drops.  The closer the capacitor gets to full charge, the slower the charging becomes.  The resistor's resistance is the same throughout; but the lamp's resistance goes down significantly as it dims.  So the lamp brings the capacitor to a full charge more quickly.

Once the capacitor is fully charged, the turnout action is the same.  It's just a matter of how soon you can throw it again.

Bob Nelson

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Posted by RogerNY on Tuesday, March 13, 2012 1:10 PM

Bob,

While I'm waitng for the components for my other switches to arrive, I swapped out the resistor for the 53 lamp on the switch I've completed. I have a question about it. It works fine (although I did expect to see the bulb illuminated....it's mounted under the board) but what is the advantage of using the bulb rather than the resistor?  The switch snaps nicely using both.    

Another benefit from separating the controller lamps from the switch circuit. The lamps no longer blink as a train goes over a switch and do not go out if a train is parked over it. I'm liking this more and more. 

 

Roger

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Posted by RogerNY on Monday, March 12, 2012 6:50 PM

Bob,

That's exactly what I wanted to know. In fact, when I ordered the parts for the other switches last night, I decided to do it right and do it with the lamps. So, it should work even better than it does now, which I'm actually very happy with. 

You are a great asset to this Forum. Thanks!

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Posted by lionelsoni on Monday, March 12, 2012 8:40 AM

Straight DC would indeed quiet the turnout.  The problem with having either AC or DC powering the turnout all the time is that it is easy to burn out a coil by parking a train on a control rail.  Lionel's design of the 1122 (and its descendants) is flawed, in that they added the non-derailing feature without the internal switch that the 022 has to turn off the coil (and incidentally provide the red-green indication to the controller).  Their solution, which you can see is inadequate, was to build the turnout so that you cannot power it externally.  That way, it was less likely that a train would stop on the turnout with power still available to throw the turnout--but not certain, since a locomotive in neutral or cars not in a train can still ruin a turnout.  With external AC power, at least you have that annoying buzz to alert you to the danger.  With DC, the turnout will just silently burn up.

So, capacitive discharge is a good thing to have as an alternative to AC power, and a really good thing to have as an alternative to straight DC power.

Bob Nelson

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Posted by gunrunnerjohn on Monday, March 12, 2012 8:32 AM

100 watt resistor? Surprise

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Posted by RogerNY on Sunday, March 11, 2012 8:41 PM

Bob,

I ended up with the original setup......power from ZW to diode (1n4001) to 100W resistor to 4700uF capacitor . The anode end of the capacitor also has the jumper wire from the switch attached there and the other end is attached to the ground terminal on the switch. Wonderful!  The switch "snaps" nicely....I get about 2 fast switches per charge (more than enough) and the controller lamps work great.     If I decide to do the lamp "resistor" rather than the ceramic one, I could do that down the line. In fact, I was just ordering the parts for my other 7 switches. These won't be from Radio Shack. Mouser or Digikey...much cheaper.

 

Now, why wouldn't a straight DC transformer by itself (without the other 3 items) do the trick?  I did try a 6 amp diode by itself before and it worked, but there was bad buzz, so I suspect the same would occur with a DC transformer by itself. Would you agree with that?

 

I'm impressed with this and very pleased.

 

Roger

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Posted by lionelsoni on Sunday, March 11, 2012 8:27 PM

You mentioned the diode.  Did you use it to make a DC supply, or is it in series with the lamp?  The latter will work, but the recharge time will be longer.

Bob Nelson

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Posted by RogerNY on Sunday, March 11, 2012 3:54 PM

Bob,

Well, I had some success earler this afternoon. I have 4 wires coming off my DPDT toggles to the lamps. One wire connects to the side of a lamp, the other to the contact pt. to the nearest switch wire. I had cut a slit in the connection between the lamps and the rest of the switch controller. That's why my toggles can work the lamps. I have MPC and modern controllers with jewel caps so I don't have to worry about bulb color (my parts guy provided me with caps that are color matched). Anyway......this afternoon, I removed one lamp wire each....the one that connects to the switch wire contact pt inside the controller. I then clipped one wire each from the contact points of my open knife switches and connected each to the open lamp wires. Bingo! My toggle works the lamps and the capacitor, diode, resistor is switching the switch. Very cool. When I clean it up ( and make sure it's REALLY working) I won't hook to the knife switches....that was just a convenient short wire's length. I'll probably create terminal blocks from the ZW output I use for this.  So far, so good. Finally some progress. Seeing the switch swivel and the lamps lighting WITHOUT buzz is pretty exciting. 

You and Servoguy have been real helpful. I may yet be back to you, but so far, I'm liking what I'm seeing (and not hearing).

Roger

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Posted by lionelsoni on Sunday, March 11, 2012 2:30 PM

The only way I can see it working with your present scheme is to put smaller lamps into the 022C, such as number 52s, and then use a larger lamp, like a number 57, to charge the capacitor.  This would keep the steady-state current through the coils about the same as it is now, which is safe.  You would probably have to color the 52s yourself and they wouldn't quite fill up the holes in the 022C (G-3.5 versus G-4.5).

Otherwise, you could modify the 022Cs for separate power to the lamps.

Bob Nelson

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Posted by RogerNY on Sunday, March 11, 2012 12:21 PM

Hi Bob,

But here's the crux of the problem.....I replaced the 1122 controllers because they have a silly design and you really can't see the bulb colors. Then I had to modify my 022 controllers with a toggle and DPDT switch so I could show just green or just red (to correspond with switch position). And it all works great. So.....if this buzz fix doesn't allow power to the controller bulbs, it's for naught. I have to figure out a way to to provide separate power to those controller lamps so they'll still get power and .....work with my toggles. 

Thanks!

 

-Roger

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Posted by lionelsoni on Sunday, March 11, 2012 12:00 PM

No need for the diode with a DC supply.  Connect the negative terminal of the DC supply and the negative terminal of the capacitor to the outside rails.  Connect the positive terminal of the DC supply to one terminal of the lamp.  Connect the other terminal of the lamp to the positive terminal of the capacitor and to the common of the solenoids.

If you want to make your own DC supply from the ZW, connect the anode of the diode (1 ampere, 50 volts minimum, a 1N4001 for example) to a ZW output terminal.  Connect the cathode of the diode (the end with a ring painted around it) to the positive terminal of another electrolytic capacitor (2200 microfarads, 16 volts minimum) and to the lamps of all the capacitive-discharge circuits you have.  Connect the negative terminal of the capacitor to the outside rails.

You might want to read this recent topic:  http://cs.trains.com/TRCCS/forums/t/202264.aspx

Bob Nelson

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Posted by RogerNY on Saturday, March 10, 2012 11:46 PM

Bob,

Just as I thought...the bulb.   So, let me get this straight then.....you suggest that I keep the diode, put it in line with a #53 bulb and then the capacitor, but instead of my ZW for power, use a DC transformer? Is that all correct?        And I have one more question if it is.......if I'm going to power the switches and controller bulbs from a DC transformer, why the need for the diode, lamp and capacitor? 

You folks are being real helpful and I appreciate it. Thanks!

What is the link to the post that includes the bulb as a substitute for the resistor?

Roger

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Posted by lionelsoni on Saturday, March 10, 2012 6:18 PM

Exactly right.

I think you found an old post describing an early version of my circuit.  If you use a number-53 lamp instead of the resistor and power the whole thing with a DC supply, it will work much better, with a much faster recharge, while still protecting the turnout.

Bob Nelson

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Posted by servoguy on Saturday, March 10, 2012 5:11 PM

Roger, the resistor (or light bulb) that charges the capacitor does not supply enough current to light the the light bulb in the controller.  That is the whole idea.  The resistor limits the current through the coils to keep them from emitting smoke.  If you changed the resistor so that the capacitor voltage stays high enough to light the bulb in the controller, it would also be high enough to smoke the coils.  

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Posted by RogerNY on Saturday, March 10, 2012 1:41 PM

Guys,

The problem IS the bulb. I played with my connections again and unscrewed the bulb. The switch "snapped" for the first time. Finally some progress. But.....when I screwed the bulb back in, it was initially bright and within seconds it dimmed to almost off (and of course, the switch didn't work anymore). So....I think we've found the problem. Now.....as to a solution?   I'm thinking that the resistor is too large for the switch AND a bulb (as Servoguy suggested). How do we calculate the size of the needed resistor? I kind of had a feeling about that last night and tried something extreme......I removed the resistor completely and then within seconds, there was a nasty smell. That was a microsecond before the diode exploded.

 

The two bulbs in the controller are 18V screw in. However, because of the mod I did on the controller, only one bulb is on at a time. Normally, as you know, 022 controllers with 027 switches will work the switch, but both bulbs stay on. 

 

Roger

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Posted by RogerNY on Saturday, March 10, 2012 12:24 PM

Maybe you can detect the problem in my setup. Ordinarily, I have my fixed voltage switches connected to the B terminal on my ZW. But to test all this stuff, I've been using a separate small transformer. I have the + terminal of the trans. connected to the jumper coming off the switch. The common of the transformer I've got clipped to an outside rail. And everything works with that....switches work, controller bulbs light up. Now, when I add the diode, resistor and then capacitor to that circuit.....nothing. ??    

Here's another alternative I want to run by you folks. What about using a separate DC transformer (instead of my AC ones)? Wouldn't that eliminate the need for the diode, resistor and capacitor?   Or would there be a problem with it mixing with the AC at the switch (ground terminal on the switch) where the controller wires come in? 

 

Roger

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Posted by RogerNY on Saturday, March 10, 2012 11:11 AM

Nope.....still no dice. However, something interesting.....I took the wire to ground (to the switch ground terminal) off the cathode side of the capacitor and tried it on the other side. Pushed the switch controller lever and got a "click" but that's it. Something is not quite right here.

 

Roger

 

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Posted by RogerNY on Saturday, March 10, 2012 10:25 AM

Servoguy,

I think you may be on to something here. I've kind of suspected that the 022 controllers might be playing a role in this. I'm going to go downstairs and remove a bulb from it and see what happens.  The strange thing is.....the system works perfectly until I put those 3 components in.....then nothing (or barely). I'll get back to you on this.  If that is indeed the case......smaller resistor?  But I'm getting ahead of myself.

 

Roger

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Posted by servoguy on Saturday, March 10, 2012 8:53 AM

Bob, it may also be that Roger has it wired such that the lamp on the controller is a load on the capacitor in which case the lamp charging the capacitor and the lamp on the controller are acting as a voltage divider and the cap is never charging up to the necessary voltage to operate the switches.  

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Posted by RogerNY on Saturday, March 10, 2012 8:06 AM

Hi Bob,

Thanks for the response. I'm a bit confused, though. I do not have the thread about using a lamp and a capacitor. I am using the diode, resistor and capacitor. I've got my fixed voltage switches hooked to my ZW, although to test out the three components I also used a separate AC transformer. Do I need a DC transformer? I thought the diode changes the current to AC?  Shoud I bag the three components I used and try something else? What's the best way to do this? Thank you.

 

Roger

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Posted by lionelsoni on Saturday, March 10, 2012 7:58 AM

If you just added the capacitor and lamp to your existing setup, then the problem probably is that you're still using AC.  You need to use a DC supply, returned to the outside rails (or a transformer terminal  connected to them) and with its polarity matching the capacitors.  For example, if the negative terminal of the power supply is connected to the outside rails, then the negative terminals of all the capacitors should also be connected to the outside rails..

If you did put in a DC supply, check to see whether the capacitor and supply polarities match.

Bob Nelson

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Posted by Stourbridge Lion on Friday, March 9, 2012 9:59 PM

RogerNY  - Welcome to trains.com! Cowboy

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