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multiple transformers using tmcc

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multiple transformers using tmcc
Posted by 71835 on Sunday, July 27, 2014 11:24 AM
I have been using a Lionel Z to power my layout where I use TMCC locomotives. When I run two long trains (30 or so freight cars of mixed vintage)there is a noticeable drop in train speed. Is it safe to split the track into two or three power blocks or zones, using 3 Z transformers set at the same voltage output as measured by my multi meter? I am thinking that all I would have to do is add insulating pins to the center rails to make the blocks. Outside rails must remain connected for TMCC operation. In replying to my and other persons posts in the past, Mr. Nelson has impressed on me the danger of trains crossing blocks of differing voltage and creating unintended and unprotected current flow within the secondary coil of transformers. Is this an issue with what I propose to do? Will the voltage difference between an unoccupied block at a full 18 volts and the occupied block which will have a lower voltage because of the load created by the locomotive(s) cause this problem, or another problem I have not even thought about?
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Posted by jwse30 on Sunday, July 27, 2014 6:12 PM

Are you hooking the transformers directly to the track, and running only TMCC engines? If you were to use a TPC 400 and then hook up a Y cable set to it, you could use both Zs without having to add blocks. You would also gain a fast acting circuit breaker and the ability to run conventional engines (one at a time though) with your TMCC remote.

I am afraid I can't answer your question about bridging the blocks and the potential damage to the coils if you do make the blocks you are describing.

Hope this helps,

J White

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Posted by rtraincollector on Sunday, July 27, 2014 7:46 PM

First I'm going to ask do yo have power hook-ups about every 4 - 6 feet. also the size of you layout would help now on adding blocks and transformers is out of my league there are a couple in here that could answer your question real easy 1 loses me in his statements but I'm sure he's correct other give it in more of laymen terms which I can understand ( when it comes to electricity even thou I can do most of it for trains I still need it replied in the lowest level of understanding lol ) 

Reason I mentioned every 4 - 6 feet is because I run a tmcc loop that is 14' by 16' with 2 dual motor engines 2 dummy B units and 7 lighted passenger cars off of a LW transformer ( about 1/2 of a zw) and it does fine. 


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Posted by Rob412 on Monday, July 28, 2014 4:47 PM
I generally run long trains as well and use a 12 gauge bus wire with 14 gauge feeders about 6 to 8 feet with no power loss along the loop. The first train will slow slightly as I bring up the second but I'm doubling the power usage. Are the trains isolated electrically? Run each train individually and check the amp draw of each train. One may be pulling much higher amps than the other in which case you can start to isolate the problem. Do you have anything else on the transformer such as lights accessories etc. if so unhook them and see if the running improves.
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Posted by BigAl 956 on Monday, July 28, 2014 5:12 PM

If everything is TMCC you are going to have 18v on the track at all times. I personally would stay away from a Z if for any reason due to it's age. A ZW can  power 2 normal sized  trains and have a few watts left over for accessories. But 30 cars? that breaks my record of around 20. Usually the couplers cannot withstand the load and start opening up when there are that many cars.

With that many cars it comes down to wattage. I've personally never run long heavy trains like that but zone powering from multiple transformers is not a bad idea. Do you know how to properly phase transformers? That is going to be crucial. Are both of these trains running on the same track?

Just as important as zones is to run 14 gauge bus wires around the layout for power and return. I run 18 gauge feeders to the track every 6 feet or so to minimize power loss. You should also install a 7 amp circuit breaker for every block or zone.

As for trains straddling blocks with different voltages there is a myth going around that could be hazardous. Absolutely not true. Current flow is always from power to neutral return. When an engine or car with two pickup rollers sits with one roller on 18v and the other on zero the current flow is from the 18v roller to return via the outside rails.

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Posted by lionelsoni on Monday, July 28, 2014 7:49 PM

The only thing I would worry about in using multiple Z transformers for TMCC power is that the voltage settings might get disturbed accidentally.  Aside from that, the arrangement should work as well with Zs as it would with the fixed 18-volt transformers sold for TMCC.

I'm pretty sure that if one has a transformer that can maintain one roller of a pickup assembly at 18 volts and the other at 0 volts, a very, very large current will flow through the pickup (or through a wire connecting two single-roller pickups).  So the following paragraph doesn't make a whole lot of sense to me, no matter how large the typeface:

"As for trains straddling blocks with different voltages there is a myth going around that could be hazardous. Absolutely not true. Current flow is always from power to neutral return. When an engine or car with two pickup rollers sits with one roller on 18v and the other on zero the current flow is from the 18v roller to return via the outside rails."

Bob Nelson

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Posted by Rob412 on Monday, July 28, 2014 8:39 PM
A ZW could definitely handle the load. I run 4 trains of about 50 feet in length with two ZWs that have 2 dual motor engines on each train. Granted I don't weigh it down with anything else but it seems to handle them in stride.
Sidebar: I use 4in. Black zip ties for all the car couplers and glue the electro couplers shut to avoid any separations which is one of my biggest pet peeves and face it having the train crew wiped out by their own engine would be a lousy way to go :)
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Posted by servoguy on Monday, July 28, 2014 11:05 PM

Bob, You have made many analyses of what happens when a dual pickup loco or passenger car crosses a gap separating two blocks.  You analyses are accurate and should be heeded.  It is possible to burn the wire that connects two single pickups.  I ran a layout with two separate transformers a few years ago.  One part of the layout was in one bedroom, and the rest of it was in a second bedroom.  Then the train crossed the gap separating the two blocks, it sped up as the impedance driving the train was cut in half due to the two transformers being in parallel.  

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Posted by 71835 on Tuesday, July 29, 2014 8:47 AM
The layout is U shaped with one leg 20' by 8' the base is 16'by 4' and the other leg is 8' by6'. I have feeder lines about every 6 ' I power the track with 1 Z and switches and ucs tracks with a second Z. They are all phased and plugged into a power strip that I use to turn off all power. Layout control is by 1 tmcc cab and 1 Legacy cab. All my tmcc locos have 2 motors. except for the yard, all curves are O72 or larger except an inner loop has a couple of O54 so it will fit on the table. Swithes in the yard are the newer design k-line O42. All main line switches are newer design K-line O-72.
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Posted by lionelsoni on Tuesday, July 29, 2014 10:22 AM

Bruce, your observation touches on an important difference between TMCC-type operation and tradtional block control.  I avoided mentioning it in my post from fear of muddying the water with this detail; but it is what I was alluding to when I wrote that a TMCC setup "...should work as well with Zs as it would with the fixed 18-volt transformers sold for TMCC."

The difference between block control and TMCC in this regard is just what you observed, that going between two transformers, even if matched in voltage, results in a voltage boost due to paralleling of the output impedances of the two transformers.  With block control, one stays with the same transformer.  A voltage boost is still possible when the separate wiring paths to the two blocks become paralleled; but that can be minimized to any desired extent by heavier wiring.  But the only thing that will reduce the impedance-paralleling effect of separate transformers is bigger transformers; and there's a practical limit to that.

Bob Nelson

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Posted by BigAl 956 on Tuesday, July 29, 2014 1:53 PM

One last time, current flow is from the center power rail through the pickup roller through the load to return. assuming the transformers are properly phased, if two pickup rollers are connected to two different blocks with a common outer rail current will flow from the higher voltage center rail through the load to return. The motor will operate at a speed dictated by the higher voltage but not the sum of the voltages.

Don't believe me, try this. Take a ZW. Tie the A and D Leads together. Now connect the tied wires and the U connection to a test track. Crank up the A throttle all the way and the D about 1/4. Measure the AC voltage at the track, it will be around 18-20 volts. Measure it at the transformer from A-D to U. Surprise? It will be 18-20 volts. Now measure the voltage from A to D, it will be zero volts. Finally put a train on the test track and observe how the speed is controlled by wichever control is set the highest.

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Posted by lionelsoni on Tuesday, July 29, 2014 2:37 PM

I think I see what you did there, Al.  I'll guess that you used a modern "ZW" and not a real transformer, like the Zs that the original poster was asking about.

Bob Nelson

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Posted by BigAl 956 on Tuesday, July 29, 2014 3:40 PM

Try it with a Z, ZW, KW, or any two phased PW transformers. The results will be the same.

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Posted by lionelsoni on Tuesday, July 29, 2014 6:07 PM

No.  The result was a loud hum and a voltage intermediate between the two settings for a few seconds.  Then one of the Zs' circuit breakers tripped.

Maybe this will explain it:  Model the two transformer secondary windings as voltage sources e1 and e2 and their output impedances as z1 and z2:

          e3
          o
     z1   |   z2
  --/\/\-----/\/\--
  |      -->      |
  |e1     i       |e2
 ---             ---
|   |           |   |
| ~ |           | ~ |
 ---             ---
  |0              |0
  |               |
  -----------------

The current flowing between them is the voltage difference divided by the sum of the impedances:

i = (e1 - e2) / (z1 + z2)

The current flows from e1 to e2, in the direction of the arrow if e1 > e2 and opposite the arrow if e2 > e1.  The intermediate voltage is e2 plus the product of the current with z2:

e3 = e2 + i * z2

Substituting the expression for i into this equation gives

e3 = e2 + (e1 - e2) / (z1 + z2) * z2

After some algebra,

e3 = e1 * z2 / (z1 + z2) + e2 * z1 / (z1 + z2)

Which can be rewritten as

e3 + e1 * k1 + e2 * k2

where 0 <= k1 <= 1, 0 <= k2 <= 1, and k1 + k2  = 1.  That is, e3 is between e1 and e2.

Bob Nelson

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Posted by Moozuki on Tuesday, July 29, 2014 7:45 PM

I feel I have to say this:

Current flows in both directions in AC powered systems, which way depends on which half of the waveform is active. To say say it flows from the center rail to outside rail is WRONG!. Current always flows from the more negative side to the positive side. So when you have +18 volts on the center rail the current flows From the outside rail TO the middle rail. The second half of the wave would then be -18 volts and current would then flow from the center rail to the outside rail. This is why Transformers need to be "in phase" to work together, you don't want one at + 18 while the other is at  - 18.

All that math gives people headaches Smile

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Posted by lionelsoni on Tuesday, July 29, 2014 9:01 PM

Current by convention flows from positive to negative.  But electrons in wires and vacuum tubes flow from negative to positive, because they have negative charge.  Positive charge carriers, like ions and holes in semiconductors flow from positive to negative.  The US Navy did electronics a disservice years ago by trying to reverse this positive-to-negative convention.  They provided training materials for electronics technicians for all the services; and they thought that it would be easier to understand vacuum tubes if they switched the current direction.  In my career, I have often encountered misunderstanding and confusion between engineers and military-trained technicians as a result.  Ironically, vacuum tubes are extinct now and semiconductors (which do have positive charge carriers) rule.

The sense of a current can be defined either way before solving for its value in a circuit.  If the defined direction does not match the actual current direction, the solution will simply be negative.  For example, I defined the current in my circuit above as positive from left to right.  But, if you look at the equation for the current, you see that it can be either positive or negative, depending on the polarities and the relative magnitudes plugged into the two voltage variables.  A negative current from left to right is the same as a positive current from right to left.

Since my circuit models a pair of transformers all the voltages and currents are alternating, at the same frequency.  The signs of the unknown current i and of the unknown voltage v3 reflect whether those variables instantaneously match the known transformer voltages or have the opposite polarity.  They imply nothing about any average voltage polarity or current direction.

Bob Nelson

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Posted by BigAl 956 on Wednesday, July 30, 2014 11:19 AM

I just tried my test on a KW and confirmed most of what I said. My mistake was in saying the higher voltage throttle rules. It's actually the lower voltage that rules. I tied A&B together on my KW and measured the voltage between AB-U. (note, it's not necessary to tie all Us together they are tied together internally inside the transformer.) With one control at 20V the other at 10 the measured voltage was always the lower.

I took another look on paper and realized the lower voltage control shorts out the path tho the higher so current flow will be from the lower winding tap to U.

Since we are talking AC it's a valid point that the flow is reversing directions 60 times per second. However that over complicates things. So just pretend this is DC and current flows from + to -.

If you are doing this with multiple transformers and getting a hum and breaker pop I suspect the transformers are not properly phased. Try this with you Z transformers. Tie one of the U's and A together. Slowly increase the A controls. If you hear a hum and feel the transformer about to explode shut them down. Reverse one of the Zs wall plug 180 degrees and try the test again. You should be able to turn up both A knobs with out the transformer going into overload.

Once you get your Zs properly phased you should be able to use them across multiple blocks As long as you tie one of the U connections on each transformer together and connect to the outer rail.

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Posted by lionelsoni on Wednesday, July 30, 2014 12:16 PM

The transformers are in phase.

Bob Nelson

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Posted by ADCX Rob on Wednesday, July 30, 2014 1:03 PM

BigAl 956

I just tried my test on a KW and confirmed most of what I said. My mistake was in saying the higher voltage throttle rules. It's actually the lower voltage that rules. I tied A&B together on my KW and measured the voltage between AB-U. (note, it's not necessary to tie all Us together they are tied together internally inside the transformer.) With one control at 20V the other at 10 the measured voltage was always the lower.

I'm sorry, but I can't resist.

Where do you think the missing 10 volts went, and at what current?

Rob

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Posted by 71835 on Wednesday, July 30, 2014 7:34 PM
I think it is ok to use two blocks with each powered by a z transformer, based on what I have read here. I have to admit that I don't fully understand the disagreement that my question has set off, but it does bring up another question: Can I just hook up both z's to the "track power controller 300" in parallel? Would that keep the voltage at 18 volts but make more amps available for use by all the locomotives on the layout? This would be better than blocks because multiple trains could be in the same block, in which case they would be no better than they are now as far as operation goes. Thank you very much for making all your years of experience available to the rest of us.
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Posted by rtraincollector on Wednesday, July 30, 2014 7:45 PM

no one ZW is about 250 watts so you would be putting in 500 watts into a 300 watts controller. 

Life's hard, even harder if your stupid  John Wayne

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Posted by lionelsoni on Wednesday, July 30, 2014 8:27 PM

Just because 500 watts is available, doesn't mean that the load will draw that.  However, if the "controller", whatever is in it, is not able to protect itself if the trains cause it to draw the 30 amperes or so that the paralleled transformers can supply, then there is a problem.  Another consideration is that you will need 10 AWG wire for the 30-ampere feeders to the track.  Not knowing what all is in the TMCC components, I would stay with separate feeds to separate blocks, imitating the normal TMCC setup as much as possible.

Bob Nelson

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Posted by ADCX Rob on Wednesday, July 30, 2014 10:00 PM

rtraincollector
no one ZW is about 250 watts ...

~210 watts cold, 180-182 watts continuous when warm, is the output of a postwar ZW.

rtraincollector
...you would be putting in 500 watts into a 300 watts controller.

It could be 2,000,000 watts, the TPC will only draw enough to deliver 300 watts at the output.

Rob

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Posted by ADCX Rob on Wednesday, December 15, 2021 5:43 PM

BigAl 956
I just tried my test on a KW and confirmed most of what I said. My mistake was in saying the higher voltage throttle rules. It's actually the lower voltage that rules. I tied A&B together on my KW and measured the voltage between AB-U. (note, it's not necessary to tie all Us together they are tied together internally inside the transformer.) With one control at 20V the other at 10 the measured voltage was always the lower.



I just saw the video. It's crap. Something is broken, rigged, or somebody has just proven that you can connect the two 120v slots of your household outlets without consequences because one is a center tap of the 240 volt transformer out on the pole.

DON'T connect the throttle outputs of these big Lionel transformers. I measured 30, then 50+ amps very quickly pegging the ammeter doing the same test with a ZW set just at 6 volts difference and then some.

 

Rob

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